Rollring Industries

46/2137 and 2138. Major Sandeep Unnikrishnan Road. Kundayithode , Kozhikode ( Calicut ) 673655.
Kerala.India.

CEO : V.K. Krishnakumar

Director . Arun Krishnakumar

Email:rollringindustry@gmail.com
rollringindustries@gmail.com
sales@rollring.com
krishnakumar@rollring.com
arun@rollring.com

Quick Enquiry Plese Call

V.K. Krishnakumar
+91 9846090164


Arun Krishnakumar
+91 9074342141


Factory:
+91 9074340488
+91 495 2481295
+91 495 2485334
+91 495 2965334

Working Hours

  • Monday to Saturday 9am to 5.30pm

Rollring Industries

46/2137 and 2138. Major Sandeep Unnikrishnan Road. Kundayithode , Kozhikode ( Calicut ) 673655.
Kerala.India.

CEO : V.K. Krishnakumar

Director . Arun Krishnakumar

Email:rollringindustry@gmail.com
rollringindustries@gmail.com
sales@rollring.com
krishnakumar@rollring.com
arun@rollring.com

Quick Enquiry Plese Call

V.K. Krishnakumar
+91 9846090164


Arun Krishnakumar
+91 9074342141


Factory:
+91 9074340488
+91 495 2481295
+91 495 2485334
+91 495 2965334

Working Hours

We are happy to meet you during our working hours. Please make an appointment.

  • Monday-Friday: 9am to 5pm
  • Saturday: 10am to 3pm
  • Sunday: Closed

Rollring Industries

46/2137 and 2138. Major Sandeep Unnikrishnan Road. Kundayithode , Kozhikode ( Calicut ) 673655.
Kerala.India.

CEO : V.K. Krishnakumar

Director . Arun Krishnakumar

Email:rollringindustry@gmail.com
rollringindustries@gmail.com
sales@rollring.com
krishnakumar@rollring.com
arun@rollring.com

Quick Enquiry Plese Call

V.K. Krishnakumar
+91 9846090164


Arun Krishnakumar
+91 9074342141


Factory:
+91 9074340488
+91 495 2481295
+91 495 2485334
+91 495 2965334

Working Hours

  • Monday to Saturday 9am to 5.30pm

Application : For off line coating of FRP wire.

Coating line consists of Payoff, Dancer assembly, Extruder, Capstan, Dancer assembly and Takeup.

Coating Line is offered to suitcustomer requirement - Diameter range and weight of Bobbin to be loaded, Wire diameter and Speed.

Material : FRP Wire
Bobbin Dimension
Maximum Flange dia : 1150 mm
Maximum Weight : 900 Kg
Wire Size : 0.4 mm to 4 mm
Maximum Line speed : 1000 Meters/Minute


Payoff(Unwinder)

Machine Construction : Machine will be of very sturdy design with Head stock, Tail Stock, Motor and Gear box mounted on a common frame.

Bobbin loading : Pintle type between Head stock and Tail stock

Head Stock : Head stock shaft with pintle and dive pulleys are assembled on a fabricated gear box of sturdy design with heavy duty bearings.

Tail stock : Tail stock will be Pneumatically operatedwith two number air cylinder. Tail stock shaft with pintle is assembled on a sliding housing with heavy duty bearings mounted on a sturdy gear box. Air cylinder is Solenoid valve operated and non return valve, flow control valve, Air pressure regulator etc. are provided. All pneumatic components will be Festo make.

Loading / Unloading of Bobbin : Motorized With AC Geared motor. Loading Platform is mounted on a carrier with six number Linear bearing and two number hardened and hard chrome plated Guide shaft.

Drive : Withsuitable A C Motor with Reduction gear box. AC Variable frequency drive provided for speed and tension control.

Drive Transmission : V Belt.

Speed and Tension Control : Unwinding speed and tension is controlled byDancer assembly. Linear Potentiometer, Air cylinder with pressure regulator is provided in the dancer assembly.

Brake : Disc Brake

Operating Desk : Operating desk is provided with push buttons.

Safety Guard and Cover : Safety covers provided for all drives.

Sliding door : Optional

Dancer Assembly : Dancer assembly regulates un winding speed maintaining the line speed and tension uniform.

Horizontal or Vertical type Dancer assembly can be offered.

Construction : Fabricated structure of sturdy design with five number Ceramic coated pulley. Two number pulley mounted on a carrier with linear bearing and guide shaft .Air cylinder with pressure regulator and Linear potentiometer is provided for tension control.

Linear potentiometer : Provided synchronize pay off speed with capstan speed maintaining line speed and uniform tension.

Extruder : Optional. Can be offered to suit customer requirement.

Capstan Assembly :
Capstan assembly provided for pulling the wire from payoff through the extruder at the required line speed.

Capstan dia : 520 mm
Centre height : 1000 mm
Drive : With suitable AC Motor

Control Panel : ABB or Siemens make AC variable frequency drive will be provided for speed control of the capstan.

Speed Control : Capstan controls the line speed of coating line.

Dancer Assembly : Dancer assembly regulates un winding speed maintaining the line speed and tension uniform.

Horizontal or Vertical type Dancer assembly can be offered.

Construction : Fabricated structure of sturdy design with five number Ceramic coated pulley. Two number pulley mounted on a carrier with linear bearing and guide shaft. Air cylinder with pressure regulator and Linear potentiometer is provided for tension control.

Linear potentiometer : Provided synchronize pay off speed with capstan speed maintaining line speed and uniform tension.


Takeup ( Winder )

Machine Construction : Fabricated construction with Head stock, Tail Stock Traverse assembly , Motor and Gear box mounted on a machined frame.

Bobbin loading : Pintle type between Head stock and Tail stock

Head Stock : Head stock shaft with pintle and dive pulleys are assembled on a fabricated gear box of sturdy design with heavy duty bearings.

Tail stock : Tail stock will be Pneumatically operated with two number air cylinder. Tail stock shaft with pintle is assembled on a sliding housing with heavy duty bearings mounted on a sturdy gear box. Air cylinder is Solenoid valve operated and nonreturn valve, flow control valve, Air pressure regulator etc. are provided. All pneumatic components will be Festo make.

Loading / Unloading of Bobbin : Motorized With AC Geared motor. Loading Platform is mounted on a carrier with six number Linear bearing and two number hardened and hard chrome plated Guide shaft.

Traverse Assembly : With suitable model of Rollring Traverse unit. Pitch and traverse stroke length can be adjusted very finely to suit the Wire size and width of Bobbin for compact winding. Traverse speed synchronized with bobbin speed. Ceramic Wire Guide pulley is provided and mounted on a carrier with four number Linear bearing and on two number guide shaft .

Length Counter : Electronic

Drive : With suitable A C Motor with Reduction gear box and AC Variable frequency drive.

Tensionand speed Control : Linear potentiometer in the dancer assembly maintains line speed in synchronisation with capstan speed and uniform tension.

Drive Transmission : V Belt or Timer Belt

Control Panel : Control Panel with ABB orSiemens or reputed make AC variable frequency drive and accessories are supplied.

Operating desk : Operating desk with Push buttons are provided.

Brake : Disc Brake
Safety Guard and Cover : Safety covers provided for all drives
Sliding door. Optional