46/2137 and 2138. Major Sandeep Unnikrishnan Road.
Kundayithode , Kozhikode ( Calicut ) 673655.
CEO : V.K. Krishnakumar
Director . Arun Krishnakumar
Application : Tension controlled Rewinding of Steel or Aluminium wires in small bobbin .
Flange diameter : 300 mm
Barrel diameter : 200 mm
Width : 100 mm
Bore diameter : 50 mm
Winding speed : 300 Meters / minute ( Maximum).
Variable speed Wire size : 2 mm ( Maximum)
Bobbin loading : Pintle type between Head stock and Tail stock
Head Stock : Head stock shaft with pintle and dive pulleys are assembled on a sturdy gear box on bearings.
Tail stock (Pneumatically operated) : Tail stock assembled on a sturdy gear box on bearings. Tail stock is operated : by 2 No Air cylinder and solenoid valve. Push buttons are provided for operating the cylinder. Flow control valve is provided for adjusting the linear speed of the cylinder. Non return valve is provided on each cylinder for safety. All pneumatic components will be of Festo make.
Tail stock (Manually operated) : Shaft with pintle is assembled on a pedestal with heavy duty bearings and operated with handle.
Traverse Assembly : With Rollring Traverse unit model 4RR20 . Winding pitch and Stroke length are very finely adjustable for layer winding. Traverse speed is synchronized with bobbin speed with required speed reduction for very fine adjustment of pitch. Load carrier with four number Linear bearing and two number guide shaft is provided for wire guide pulley mounting.
Length counter : Electronic .
Drive : By 2 HP A C Motor . Variable frequency drive is provided for speed variation.
Control Panel : Control panel with ABB, Siemens or reputed make AC variable frequency drive with accessories are supplied.
Killing Rooller Assembly : Consists of 2 set of 4+ 3 rollers mounted vertically and horizontally with locking. system. Rollers are adjustable with nut individually. Groove size to suit wire diameter provided on the rollers.
Application : To Rewind steel wire from steel coil to small coil of 125 mm diameter X 50 mm width.
Machine construction : The machine will be of fabricated construction with single or dual winding heads. In case of dual winder the winder MI be mounted side by side for quick change over of the wire from first bobbin to second bobbin .
The Coiler consist of Collapsible bobbin assembled between head stock and tail stock. Traverse assembly Motor. Pay off for loading Coil and Control Panel
For Dual spooler same Motor and Traverse assembly operate for both winding head. Electromagnetic clutch is provided for disengaging the drive during unloading of coil..
Collapsible Bobbin : Coil is wound on collapsible bobbin . Barrel segments will collapse when the tail stock is pneumatically operated. Coil can be easily removed after tying by operating the tail stock by air cylinder. Slots are provided on the flanges for tying the cod manually.
Number of winding heads per line : Two
Collapsible spool Dimension:
Flange diameter: 125 mm
Width : 50 mm
Barrel diameter : We will supply collapsible bobbin with 50 mm diameter Round barrel or 45 mm Square barrel Winding speed : 100 Meters /Minute .( Maximum ). Variable speed.
Material : MS /HC Wire
Wire size : 0.7 mm to 2 mm
Coil Weight : 1.7 Kg
Traverse Assembly : By Rollring Traverse assembly with suitable model of traverse unit. Winding pitch can stroke length can be adjusted very finely. Bobbin speed and traverse speeds are synchronised . Wire guide assembly with 3+2 grooved rollers and guide pulley will be provided.
Drive : with suitable AC motor. AC variable frequency drive provided for speed control.
Drive Transmission : V Belt
Control Panel : Control panel with AC Variable frequency drive and accessories are suppled.