46/2137 and 2138. Major Sandeep Unnikrishnan Road.
Kundayithode , Kozhikode ( Calicut ) 673655.
CEO : V.K. Krishnakumar
Director . Arun Krishnakumar
Traverse assembly consists of Traverse unit, Shaft, Side end brackets, Steady rail, Reversal end limit adjustments and a Guide assembly.
Load carrier with linear bearing and guide shaft is recommended for application traversing heavy loads, excessive winding tension and when there is overhang of guides.
Offered to suit maximum stroke length and linear speed required. Shaft of any length up to 4000 mm can be offered. The stroke length is precision controlled with adjustable end limits.
Minimum stroke : Equals to diameter of the shaft.
Guide assembly can be mounted on the traverse unit.
Load Carrier : Load carrier with linear bearing reduces load applied on the traverse unit.
Traverse unit are used to traverse very heavy bobbin or fixture using Load carrier with linear bearing
Shaft : Shaft with high surface hardness , surface finish and straightness are required for operation of traverse unit. Linear motion shaft used with linear bearings are ideally suited.
Depth of effective hardness: In the range of 1 to 2.8mm
Hardness : Hrc 58-62
Heat treatment : High frequency induction hardening
Corrosion protection : Hard chrome plating
Length : Can supply any length up to 4000 mm.
Shaft Length : Minimum length of shaft between two support bracket = Maximum stroke length + L1 . L1 is related to length of traverse unit and is given below.
|Traverse Unit Model||HT1||HT2||4RR15||HT3 & HT22||4RR20 & 4RR22||HT3N||4RR30||HT4 & 4RR40||HT5 & 4RR50||HT6 & 4RR60||HT8 & 4RR80|
Required length of extension is provided on left side or right side of traverse assembly for providing the drive.
Guide Rail: Prevents the rotation of traverse unit on the shaft. Width and thickness to suit traverse unit dimension. Guide Bearingof traverse unit should move freely on the rail.
Mounting of Guide Assembly : Four tapped holes are provided on top side of traverse unit. Please ensure the length of bolt used does not exceed the length specified to prevent damage.
Reversal End Limits : Threaded shaft with nut or plain shaft with adjustable stopperare provided for varying the stroke length.
Load carrier with linear bearing reduce load directly applied to traverse unit. Heavy loads can be traversed with load carrier using smaller capacity traverse unit. Load carrier is required in applications to traverse Heavy Guide assembly, High Tension , Twisting force, Overhang guide pulley and for any application requiring very sturdy operation. Please find below details and types of load carrier.
A plate with four number radial roller bearing ,mounted on the traverse unit supported on a rail with even surface. The Guide assembly can be suitably mounted on this plate and are suitable for normal applications.
Load carrier with four number Linear bearing supported on two guide shaft mounted suitably is coupled to traverse unit. The load to be traversed or Guide rollers or Pulley is mounted on the load carrier. Suitable for traversing moderate load.
Load carrier with four number LM Blocks supported on two rails mounted on a sturdy plate is suitably is coupled to traverse unit. The load to be traversed is mounted on the load carrier. suitable for traversing Heavy load.
Application : Traverse assembly for vertical take up or Winder. Traverse unit can be operated on shaft mounted vertically. Counter weight equivalent to weight of traverse unit and guides to traversed improves efficiency. Load carrier with Linear bearing and two guide shaft are provided for mounting wire guide pulley. Can be offered with suitable model of traverse unit to suit maximum traverse stroke length, wire size and speed.
Small motor is provided to vary reversal end limit position.
Application : For winding on bi-conical bobbin, application with preset end limit requirement and for any application where end limit position need to be controlled remotely.
Bellow type covers are Provided on the shaft to prevent accumulation of dust to ensure trouble free operation in dusty environment.
We offer Ball screw assembly to traverse any type of load and to suit the traverse Maximum stroke, Speed with suitable load carriers for vertical and horizontal applications.
Traverse assembly with ball screw is supplied with precision rolled ball screw with nut, Load carrier with linear bearing and shaft or with LM block and rail, AC Motor Or Servo Motor, Variable frequency drive or Servo drive, Control Panel with PLC and accessories.
Linear speed is precisely controlled with potentiometer or HMI. Proximity switches are provided for end limit control.
PLC in combination with AC variable frequency drive enables to program various winding sequence and winding patterns to suit your application . Reversal slow down at ends, different linear speed for left side and right side movement, Different preset stroke length. HMI, Servo drive and PLC are provided for very precise and critical winding.