Application : Tension controlled off Line coating of FRP wire
Coating line consists of driven or non-driven Payoff, Dancer assembly, Extruder, Capstan assembly , Dancer assembly and Take-up.
We offer custom machines to suit our customer requirements.
Bobbin Dimensions and filled weight : As per customer requirements
Max Flange dia : 1200mm
Maximum Weight : 900 Kg
Wire Size : 0.4mm to 4.0mm
Line speed : As per customer requirement.
Maximum Line speed : 1000 Meters/Minute
Payoff (Unwinder)
Machine Construction : Machine will be of very sturdy design with Head stock, Tail Stock, Motor and Gear box mounted on a common frame.
Bobbin loading : Pintle type between head-stock and tail-stock
Head Stock : Head stock shaft with pintle and dive pulleys are assembled on a sturdy housing with heavy duty bearings.
Tail stock : Tail Stock shaft with pintle is assembled on a sturdy housing with pneumatically operated tail stock. Alternatively we offer screw type adjustments with handle for movement of pintle
Loading / Unloading of Bobbin : Motorized with AC Geared motor
Driven type pay off AC Motor is provided. AC Variable frequency drive provided for speed and tension control.
Drive Transmission : V-Belt
Speed and Tension Control : Dancer assembly with Linear Potentiometer provided. Dancer assembly regulates un-winding speed maintaining the line speed and tension uniform.
Horizontal or Vertical type Dancer assembly can be offered. Dancer pulleys will be ceramic coated.
Non Driven type pay off : Disc brake with Precision air pressure regulator is provided for tension control. Dancer assembly is provided without linear potentiometer.
Brake : Disc Brake
Operating Desk : Provided
Safety Guard and Cover : Safety covers provided for all drives
Sliding door : Optional
Extruder : Optional. We can offer extruder with all accessories to suit customer requirements.
Customer can directly purchase extruder as we are not manufacturing extruder
Capstan Assembly : Capstan assembly provided for pulling the wire from payoff through the extruder at the required line speed.
Centre height : 1000mm
Drive : AC Geared Motor
Speed Control : BY potentiometer
Take-up(Winder)
Machine Construction : Machine will be of very sturdy design with Head stock, Tail Stock, Motor and Gear box mounted on a common frame.
Bobbin loading : Pintle type between head-stock and tail-stock
Head Stock : Head stock shaft with pintle and dive pulleys are assembled on a sturdy housing with heavy duty bearings.
Tail stock : Tail Stock shaft with pintle is assembled on a sturdy housing with pneumatically operated tail stock. Alternatively we offer screw type adjustments with handle for movement of pintle
Loading / Unloading of Bobbin : Motorized with AC Geared motor
Driven type pay off AC Motor is provided. AC Variable frequency drive provided for speed and tension control.
Drive Transmission : V-Belt
Speed and Tension Control : Dancer assembly with Linear Potentiometer provided. Dancer assembly regulates un-winding speed maintaining theline speed and tension uniform.
Horizontal or Vertical type Dancer assembly can be offered. Dancer pulleys will be ceramic coated.
Traverse Assembly : Traverse assembly withRollring Traverse unit provided.
Traverse : Pitch and stroke length can be adjusted very finely adjusted. Traverse speed is synchronized with bobbin speed. Ceramic Wire Guide pulley is provided
Length Counter : Electronic
Drive : With AC Motor with Variable frequency drive.
Tension and speed Control : Linear potentiometer in the dancer assembly maintains line speed in synchronisation with capstan speed and uniform tension.
Drive Transmission : V-Belt
Control Panel : Control Panel with ABB /Siemens or any reputed make AC variable frequency drive and accessories are provided
Operating desk : Provide
Brake : Disc Brake
Safety Guard and Cover : Safety covers provided for all drives.
Sliding door : Optional
