Rewinding Line for FRP Wire

Rewinding Line for FRP Wire

Application : Tension controlled Rewinding of FRP or ARP wire.

We offer the Rewinding line with driven type or Non driven type pay off.

Machine Description : Rewinding line consist of Payoff, Dancer assembly, and Take up.

Rewinding Line is offered to suit customer requirements of bobbin dimensions, wire size and speed.

Bobbin Dimensions and filled weight : As per customer needs
Maximum Flange diameter : 1200 mm
Maximum Weight : 900 Kg
Wire Size range : 0.4mm to 6.0mm
Maximum Line speed : 1000 Meters/Minute

Pay-off stand

Bobbin loading : Pintle type between ahead stock and a tail stock.

Head Stock : Head stock shaft with pintle and dive pulleys are assembled on a sturdy housing with heavy duty bearings.

Tail stock : Tail stock shaft with pintle is assembled on a sturdy housing with heavy duty bearings. We offer pneumatically operated or screw operated tail stock

Loading and Unloading of Bobbin : Motorized with AC geared motor or Alternatively Adjustable Ramp.

Drive (Applicable only for Driven Payoff) : With AC motor
Drive Transmission : V Belt
Speed and Tension Control Dancer assembly /span>
Driven Pay off : Speed is controlled with linear potentiometer and AC variable frequency drive.
Non-driven payoff : Disc brake with precision air pressure regulator.
Brake : Disc Brake
Operating Desk : Provided
Safety Guards and Covers : Safety covers provided for all drives
Sliding cover : on the front side offered on request.

Takeup Stand

Bobbin loading : Pintle type between ahead stock and a tail stock.

Head Stock : Head stock shaft with pintle and dive pulleys are assembled on a sturdy housing with heavy duty bearings.

Tail stock : Tail stock shaft with pintle is assembled on a sturdy housing with heavy duty bearings. We offer pneumatically operated or manually operated tail stock.

Loading and Unloading of Bobbin : Motorized with AC geared motor or Alternatively Adjustable Ramp.
Drive : Applicable only for Driven Payoff : With AC motor
Drive Transmission V Belt

Traverse Assembly : With of Rollring Traverse unit. Traverse Pitch and stroke length can be finely adjusted. Traverse speed is automatically synchronized with bobbin speed. Guide carrier with 4 linear bearings and 2 guide shafts are provided for mounting ceramic wire guide pulley.

Length Counter : Electronic
Drive : By AC Motor.
Speed Control : With AC variable frequency drive, speed can be very finely adjusted with a potentiometer. Encoder provided to sense and maintains the line speed set constant throughout the winding.
Drive Transmission : V Belt
Control Panel : Control Panel with ABB/Siemens or similar reputedmake AC variable frequency drive and its accessories is provided
Operating desk : Provided
Brake : Disc Brake
Safety Guards and Covers : Safety covers provided for all drives.
Sliding door on the front side offered on request.
Pneumatic components All pneumatic components will be of Festo Make.

Dancer Assembly : Horizontal or vertical typedancer assembly is available.
Dancer assembly consists of five numbers ceramic coated pulleys. Two number pulleys are movable and mounted on a carrier with linear bearing Air cylinder and an air pressure regulator is provided for tension control.
Linear potentiometer : Provided for driven payoff stand
Four Pulley Stand : Consists of four number ceramic pulleys mounted on a stand. Two number pulleys are adjustable Vertical rollers are provided at the inlet and the outlet. Suitable printer can be installed on the stand.